PMASUP245 — Break and make flanged joints using hand tools
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What an assessment for PMASUP245 must cover
64 assessable components: 5 elements (39 performance criteria), 14 performance evidence and 11 knowledge evidence requirements. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.
Elements & performance criteria
1 Plan and prepare for job
- 1.1Identify work requirements
- 1.2Inspect job site
- 1.3Confirm isolations have been completed to standard
- 1.4Confirm hazard controls
- 1.5Coordinate with appropriate personnel
- 1.6Select appropriate tools
- 1.7Check calibration and certification of tools in accordance with procedures
- 1.8Re-check that work requirements fit within skill level
- 1.9Complete required checklists and records
2 Break flange in accordance with flange management procedure
- 2.1Implement hazard controls
- 2.2Prepare tools, drip trays, and so on, with appropriate care
- 2.3Connect any required drain lines
- 2.4Undo nuts in accordance with procedures
- 2.5Split flange and drain pipe as required
- 2.6Identify any skills escalation required
- 2.7Manage open pipe to ensure contents are not contaminated or damaged
- 2.8Complete checklists and records as required
3 Inspect flange and components
- 3.1Inspect removed gasket for indications of flange problems
- 3.2Assess cold pull and refer to appropriate personnel if required
- 3.3Assess degree of misalignment and refer to appropriate personnel if required
- 3.4Clean and inspect flange surface both front and back
- 3.5Check studs and nuts
- 3.6Confirm compliance of components and refer to appropriate personnel as required
- 3.7Identify any problems and take action
4 Make flange joint in accordance with flange management procedure
- 4.1Select appropriate gasket
- 4.2Check all components are to specification
- 4.3Apply lubricant as required
- 4.4Complete initial assembly of joint
- 4.5Insert blind, blank or spectacle/goggle blind as required
- 4.6Attach drain if required
- 4.7Re-check the gasket
- 4.8Re-check alignment
- 4.9Tighten using appropriate hand tools to procedure
- 4.10Use torque calibration charts as required
- 4.11Complete checklists and records as required
5 Finish the job
- 5.1Make a final check of joint alignment
- 5.2Organise required checks
- 5.3Confirm joint integrity as required
- 5.4Complete checklists and records as required
Performance evidence
- replace existing components with new components
- carrying out minor maintenance within own skill level
- identify and report problems outside own competence
- identify and control hazards related to flange joints
- inspect job site to confirm: location
- inspect job site to confirm: authorisations required
- inspect job site to confirm: access and egress needs
- inspect job site to confirm: recent work undertaken on joint
- inspect job site to confirm: flange type matches specification
- inspect flange components to check for: contaminants
- inspect flange components to check for: signs of damage, defects or deterioration in all components
- inspect flange components to check for: cleanliness and correct surface roughness of mating surfaces
- inspect flange components to check for: alignment
- inspect flange components to check for: correct specifications.
Knowledge evidence
- flange and gasket types as applicable
- principles of how flanged joints seal
- tool types and applications
- organisation’s flange management procedure
- hierarchy of control
- communication protocols (e.g. radio, phone, computer, paper and permissions/authorities)
- routine problems, faults and their symptoms, and the corrective action to be taken
- process materials and conditions at the location of the flange
- using flange tags/completeness tags
- relevant environmental requirements
- relevant parts of ASME PCC-1-2013 Guidelines for pressure boundary bolted flange joint assembly.
Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.
See what you get before you start
Real, unedited Auditori output (RIIHAN201E shown), branded for a sample RTO:
Questions about assessing PMASUP245
What does an assessment tool for PMASUP245 need to cover?
To satisfy the Principles of Assessment and Rules of Evidence, an assessment for PMASUP245 needs to address all 64 unit components: 5 elements with 39 performance criteria, 14 performance evidence requirements, 11 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.
How does Auditori generate an assessment tool for PMASUP245?
Auditori pulls the current release of PMASUP245 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.
Is the first assessment tool really free?
Yes. Every new account includes one free credit — enough to generate the complete assessment tool for PMASUP245 — with no card and no subscription required. After that it's pay-as-you-go per unit.
Can I check my existing PMASUP245 assessment instead of generating a new one?
Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of PMASUP245, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.
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