ICPPRN3140Produce complex flexographic printed product

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What an assessment for ICPPRN3140 must cover

59 assessable components: 5 elements (25 performance criteria), 5 performance evidence and 21 knowledge evidence requirements, plus 8 foundation skills. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.

Elements & performance criteria

1 Maintain non-routine operation of reel transportation and delivery systems

  • 1.1Identify job requirements
  • 1.2Monitor and adjust reel stand and web control system according to operating requirements
  • 1.3Add substrate to the printing process
  • 1.4Check and adjust reel rewind section according to tension requirements and confirm no marks, blemishes or damage to finished product has occurred
  • 1.5Remove substrate from the printing process
  • 1.6Monitor and adjust sheeting section and set off and marking prevention systems

2 Maintain complex flexographic printing process

  • 2.1Monitor and adjust flexographic plate and plate cylinder or sleeve condition according to required proof standard
  • 2.2Check flexographic impression roller condition
  • 2.3Review and adjust flexographic inking system and doctor blade condition
  • 2.4Monitor and adjust drying systems
  • 2.5Monitor and adjust in-line processes

3 Maintain non-routine production process

  • 3.1Use automatic control as per specification
  • 3.2Use manual control as per specification
  • 3.3Monitor and adjust ink performance, colour, register and position of print throughout production run
  • 3.4Report process adjustments to eliminate problems according to enterprise procedures

4 Identify and rectify faults

  • 4.1Identify and report problems in flexographic machine according to enterprise procedures
  • 4.2Carry out adjustments and corrections as required according to manufacturer specifications and within scope of own role
  • 4.3Identify machine faults requiring repair and report to designated person

5 Conduct shutdown of production process

  • 5.1Follow shutdown sequence according to manufacturer specifications and enterprise procedures
  • 5.2Remove reels and cores from press
  • 5.3Drain unused ink back into containers and label and store
  • 5.4Remove solid and liquid waste from operating area and recycle and dispose of, as required, according to regulatory requirements and enterprise procedures
  • 5.5Clean all required parts of flexographic machinery used in printing process
  • 5.6Lubricate and protect press according to duration of shutdown
  • 5.7Complete required production records and enterprise documentation

Performance evidence

  • monitor production output and make necessary adjustments to obtain required print quality on a flexographic machine while producing a complex print on two occasions, using different substrates.
  • operate production process in association with fellow workers and according to enterprise procedures and planned daily schedule
  • demonstrate use of control, monitoring and data entry systems
  • follow work health and safety (WHS) requirements, manufacturer specifications and enterprise procedures
  • anticipate production difficulties and take preventive action to prevent occurrence.

Knowledge evidence

  • enterprise procedures and manufacturer specifications, and WHS requirements associated with flexophraphic printing processes, including: rewinding and resheeting, the handling of inks and materials, the cleaning of sections of the machine, safety features within the organisation
  • tension and positioning requirements for web control systems
  • reel transportation and web control processes and common faults that may arise
  • in-line processes and common problem areas and faults that may arise
  • different types of reel-stands and their uses
  • reel delivery processes and common faults that may arise
  • ink issues in printing and methods of management
  • drying process and the effect of temperature on the finished product
  • unique properties and issues of ultraviolet (UV) ink
  • substrate handling and issues that may arise at any point in the job production process
  • machine guards and micro switches, their function, and the legal responsibility for their maintenance
  • checks and solutions for issues in the production process
  • criteria for assessing print quality
  • workplace and client communication protocols
  • procedures for sorting, discarding and reusing waste
  • organisation labelling standards
  • machine shutdown procedures
  • use and storage of production records and the printed job
  • use and storage of plates
  • parts of flexographic machinery that are required to be cleaned after each run and the process for cleaning, including: cylinders, sleeves, plate and roller surfaces, inking rollers, doctor blades and chamber blade systems, ink pumps, tanks and hoses, impression rollers, central impression and press rollers, in-line printing, converting, binding and finishing units, reel feed, transportation and delivery systems
  • manufacturer manuals, enterprise procedures and work health and safety documentation, including their location and purpose.

Foundation skills

  • Reading: Identifies and interprets text to establish job requirements
  • Writing: Enters routine data associated with production processes and enterprise procedures
  • Numeracy: Interprets and analyses a range of mathematical information used in familiar and routine tasks
  • Self-management: Identifies and follows explicit and implicit protocols and meets expectations associated with own role
  • Teamwork: Cooperates with others as part of familiar routine activities, and contributes to specific activities requiring joint responsibility and accountability Identifies what to communicate, with whom and how, in routine work situations
  • Planning and organising: Determines priorities and sequences steps involved in clearly defined, familiar tasks
  • Problem solving: Identifies and anticipates an increasing range of familiar problems, their symptoms and causes, actively looking for early warning signs and implementing contingency plans
  • Technology: Follows routine procedures for using digital technology by reading data from electronic monitoring and control systems

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

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Questions about assessing ICPPRN3140

What does an assessment tool for ICPPRN3140 need to cover?

To satisfy the Principles of Assessment and Rules of Evidence, an assessment for ICPPRN3140 needs to address all 59 unit components: 5 elements with 25 performance criteria, 5 performance evidence requirements, 21 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.

How does Auditori generate an assessment tool for ICPPRN3140?

Auditori pulls the current release of ICPPRN3140 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.

Is the first assessment tool really free?

Yes. Every new account includes one free credit — enough to generate the complete assessment tool for ICPPRN3140 — with no card and no subscription required. After that it's pay-as-you-go per unit.

Can I check my existing ICPPRN3140 assessment instead of generating a new one?

Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of ICPPRN3140, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.

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