ICPPRN2140 — Produce basic flexographic printed product

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What an assessment for ICPPRN2140 must cover

50 assessable components: 5 elements (18 performance criteria), 4 performance evidence and 21 knowledge evidence requirements, plus 7 foundation skills. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.

Elements & performance criteria

1 Maintain operation of delivery systems

1.1Monitor and adjust delivery systems according to work health and safety (WHS) requirements
1.2Add substrate to and remove substrate from the process according to job specifications

2 Maintain basic flexographic printing process

2.1Check and adjust flexographic plate and plate cylinder or sleeve condition according to proof quality requirements
2.2Check flexographic impression roller condition
2.3Review and adjust flexographic inking system, doctor blade and drying systems
2.4Monitor and adjust basic in-line process(es)

3 Maintain routine production process

3.1Use machine controls as required
3.2Review and verify performance using the process control system
3.3Monitor and adjust ink performance, colour, register and position
3.4Report process adjustments to eliminate problems according to enterprise procedures

4 Identify and rectify faults

4.1Identify and report problems in machine operation according to enterprise procedures
4.2Carry out adjustments or corrections according to specified procedures, and within scope of own role
4.3Verify repairs and adjustments as required prior to resumption of operations

5 Conduct shutdown of production process

6.1Follow shutdown sequence according to manufacturer specifications and enterprise procedures
6.2Label and store unused ink and embellishment equipment according to manufacturer specifications and enterprise procedures
6.3Remove solid and liquid waste from operating area and recycle and dispose of, as required, according to regulatory requirements and enterprise procedures
6.4Clean and disengage all required parts of machinery used in printing process according to manufacturer specifications and enterprise procedures
6.5Complete required production records and enterprise documentation

Performance evidence

produce two basic flexographic printing products.
operate production process in association with fellow workers and according to enterprise procedures and planned daily schedule
follow work health and safety (WHS) requirements, manufacturer specifications and enterprise procedures
anticipate production difficulties and take preventive action to prevent occurrence.

Knowledge evidence

WHS risks and requirements for: loading and handling heavy reels; operating sheet transportation and delivery systems; maintaining and examining the in-line components of the press; handling solvents and solutions; cleaning the inking system and its components
transportation and delivery processes
reel system process for determining substrate printing side
effect on the print of excessive tension on the unwinding reel
web splicing process and impact of incorrect splicing
purpose of fanning sheets before loading into press
sheet system setting process, the checks made during the print run, and adjustable components to ensure delivery as required
effect of excessive suction on slow-down wheels
required frequency of product quality assessments, and the action taken if print fills in when printing
effect of dirt under the doctor blade on the print and the motion of doctor blade oscillation
steps taken if ink in duct is foaming
signs of wear in the plate image area
frequency of examinations of in-line components of the job
quality monitoring process
quality criteria for printed material and the precautions required to ensure the rewound product is consistent and meets criteria
marking of product deemed unacceptable by the operator
required consultation process when a print problem cannot be fixed by the operator
methods used to ensure required storage of plates following printing
machine parts requiring thorough cleaning following the print run and components to be inspected for wear following the print run
required records for following or repeat prints
manufacturer manuals, enterprise procedures and work health and safety documentation, including their location and purpose.

Foundation skills

Writing: Enters routine data associated with production processes and enterprise procedures
Numeracy: Interprets and analyses a range of mathematical information used in familiar and routine tasks
Self-management: Identifies and follows explicit and implicit protocols and meets expectations associated with own role. Identifies and follows all procedures for cleaning and maintenance of equipment incorporating regulatory requirements and enterprise procedures
Teamwork: Cooperates with others as part of familiar routine activities, and contributes to specific activities requiring joint responsibility and accountability. Identifies what to communicate, with whom and how, in routine work situations
Planning and organising: Determines priorities and sequences steps involved in clearly defined, familiar tasks
Problem solving: Identifies and anticipates an increasing range of familiar problems, their symptoms and causes, actively looking for early warning signs and implementing contingency plans
Technology: Follows routine procedures for using digital technology by reading data from electronic monitoring and control systems

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

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Questions about assessing ICPPRN2140

What does an assessment tool for ICPPRN2140 need to cover?

To satisfy the Principles of Assessment and Rules of Evidence, an assessment for ICPPRN2140 needs to address all 50 unit components: 5 elements with 18 performance criteria, 4 performance evidence requirements, 21 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.

How does Auditori generate an assessment tool for ICPPRN2140?

Auditori pulls the current release of ICPPRN2140 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.

Is the first assessment tool really free?

Yes. Every new account includes one free credit — enough to generate the complete assessment tool for ICPPRN2140 — with no card and no subscription required. After that it's pay-as-you-go per unit.

Can I check my existing ICPPRN2140 assessment instead of generating a new one?

Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of ICPPRN2140, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.

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