ICPPRN272 — Produce basic coated product

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What an assessment for ICPPRN272 must cover

43 assessable components: 6 elements (31 performance criteria), 1 performance evidence and 4 knowledge evidence requirements, plus 7 foundation skills. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.

Elements & performance criteria

1 Maintain operation of delivery systems

1.1Delivery systems are monitored and adjusted to ensure efficient and continuous operation and ensure no damage to finished product
1.2Substrate is added to and removed from process according to job instructions

2 Maintain coating process

2.1Roller condition is monitored and adjusted to ensure quality of printed product meets the approved proof standard
2.2Coating system is monitored and adjusted to ensure quality of product meets the approved proof standard
2.3Drying systems are monitored and adjusted to ensure quality of product meets the approved proof standard
2.4Quality and viscosity of varnish are monitored and adjusted as necessary to ensure quality of product

3 Maintain production process

3.1Basic or complex in-line printing/converting/binding/finishing processes are monitored and adjusted to ensure quality of product meets the approved proof standard if required
3.2Delivery is monitored and adjusted to ensure quality and efficient product delivery if required
3.3Production process is operated in association with fellow workers and according to company specifications and planned daily schedule
3.4Production is maintained within work health and safety (WHS) requirements and company and manufacturer’s specifications
3.5Manual and/or automatic control is used as per specification
3.6Performance is monitored and verified using the process control system according to enterprise procedures
3.7Coating performance, register and position of coating are monitored and adjusted throughout production run
3.8Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
3.9Process adjustments to eliminate problems are reported according to enterprise procedures
3.10Waste is sorted according to enterprise procedures

4 Identify and rectify problems

4.1Faulty performance of equipment is identified and reported according to enterprise procedures
4.2Problems in coating machine are identified and reported according to enterprise procedures
4.3Adjustments or corrections are carried out according to specified procedures and consistent with operator’s skill level
4.4Coating machine operation is checked to ensure correct operation

5 Conduct shutdown of production process

5.1Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
5.2Shutdown is conducted in association with fellow workers and in compliance with WHS requirements
5.3Solid and liquid waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
5.4Product is removed from operating area
5.5Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
5.6Repair/adjustment is verified prior to resumption of operations

6 Clean and wash coating machine

6.1Cylinders, plate and roller surfaces are cleaned ready for next run
6.2Coating delivery system is washed ready for next run, and liquid waste is disposed of according to company and regulatory requirements
6.3In-line slitting units are cleaned ready for next run
6.4Transportation and delivery systems are disengaged and cleaned ready for next run
6.5Production records or other documentation are accurately completed where required by enterprise procedures

Performance evidence

Evidence of the ability to: • correctly produce TWO basic coating jobs (one spot coating and one overall coating and, if possible, including at least one in-line process) according to job specifications, enterprise procedures and work health and safety (WHS) requirements • safely shut down and clean either reel- or sheet-fed machine and, if possible, rectify any problems with minimum downtime. Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

Knowledge evidence

outline required action if vital information is missing from the job ticket
list checks undertaken prior to set-up
For reel systems only • identify WHS concerns related to loading and handling heavy reels • describe effect on the print of excessive tension on the rewinding reel • outline the result if the web is not spliced correctly • outline precautions to ensure rewound product is consistent, acceptable quality
For sheet systems only • identify importance of sheets being fanned before loading into the press • explain importance of setting and checking the double sheet detector during the print run • describe components that can be adjusted to ensure correct delivery if sheeted • explain the effects of anti-set-off spray on the finished job, and level the coating should be maintained at in the pan • outline the process if printed material is below acceptable standard • explain major WHS concerns when coating and action taken if the aqueous coating is smudged in the machine delivery section • outline effect the UV lamp has on UV coating • explain dangers of solvents and solutions used to clean the coating system, plates, cylinders and press • identify parts of the machine to be thoroughly cleaned following coating of the job • identify components to be inspected for wear following the print run • explain records important for following or repeat prints • identify machine manuals, safety and other documentation relevant to this task, where are they kept, and the information contained.

Foundation skills

Reading: Recognises and interprets text to establish job requirements from information contained within relevant procedures and specifications
Writing: Enters routine data associated with production processes and enterprise procedures
Oral Communication: Speaks clearly using appropriate vocabulary, tone and pace to report faults and discrepancies
Numeracy: Interprets and analyses a range of mathematical information used in familiar and routine tasks
Navigate the world of work: Recognises and follows explicit and implicit protocols and meets expectations associated with own role Recognises and follows all procedures for cleaning and maintenance of equipment Incorporating regulatory requirements and enterprise procedures
Interact with others: Cooperates with others as part of familiar routine activities, and contributes to specific activities requiring joint responsibility and accountability Understands what to communicate, with whom and how, in routine work situations
Get the work done: Determines priorities and sequences steps involved in clearly defined, familiar tasks Recognises and anticipates an increasing range of familiar problems, their symptoms and causes, actively looking for early warning signs and implementing contingency plans Follows routine procedures for using digital technology by reading data from electronic monitoring and control systems

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

See what you get before you start

Real, unedited Auditori output (RIIHAN201E shown), branded for a sample RTO:

Questions about assessing ICPPRN272

What does an assessment tool for ICPPRN272 need to cover?

To satisfy the Principles of Assessment and Rules of Evidence, an assessment for ICPPRN272 needs to address all 43 unit components: 6 elements with 31 performance criteria, 1 performance evidence requirements, 4 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.

How does Auditori generate an assessment tool for ICPPRN272?

Auditori pulls the current release of ICPPRN272 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.

Is the first assessment tool really free?

Yes. Every new account includes one free credit — enough to generate the complete assessment tool for ICPPRN272 — with no card and no subscription required. After that it's pay-as-you-go per unit.

Can I check my existing ICPPRN272 assessment instead of generating a new one?

Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of ICPPRN272, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.

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