ICPCBF4100 — Set up machine for complex carton folding and gluing

Elements & performance criteria

Performance evidence

• set up at least three crash lock, six-corner and specialty work carton jobs using different carton sizes and weights, according to manufacturer and job specifications and enterprise procedures.

Knowledge evidence

• enterprise and manufacturer procedures, and work health and safety (WHS) risks and requirements for: • setting up and operating folder transportation and delivery systems • setting and adjusting folding and gluing units • handling adhesives
• the job documentation or production control system, and the information it contains
• key factors to consider when planning a folding sample
• features and functions, common issues and faults and methods to resolve them for the following machine sections in all systems: • transportation • pick-up • delivery
• checks required when substrate is removed from the machine
• the range of carton blank sizes that can be processed on this machine
• ways the machine can be adapted to facilitate stock sizes
• criteria determining accuracy of a carton blank entering folding rollers
• the causes of scratching of substrate during transportation
• machine speed variations and issues arising of the machine runs too fast
• the causes of and required adjustments for: • the carton blank or sheet being out-of-square • eliminating smudging/scuffing on carton blanks • the sheet not leaving the folding unit or out-of-square folding • the length of the glue line • carton blanks creases or failing to enter
• procedures for determining required roller pressure and conducting pressure checks
• issues arising if machine rollers are too loose or have too much pressure
• required in-line processes
• required adhesive in the gluing unit
• quality assurance criteria inspected at sample run completion
• key criteria to check against client sample
• manufacturer manuals, enterprise procedures and work health and safety documentation, including their location and purpose.

Foundation skills

• Numeracy: Interprets and comprehends mathematical information in job documentation or control system
• Self-management: Identifies and follows enterprise procedures associated with own role
• Planning and organising: Sequences and schedules steps required to complete tasks, monitors implementation and makes adjustments as necessary Uses analytical processes to interpret relevant information and decide on adjustments needed to achieve required outcomes Plans, identifies and assembles resources required to complete tasks
• Technology: Follows routine procedures for using digital technology by reading data from electronic monitoring and control systems

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

Questions about assessing ICPCBF4100