ICPCBF220 — Produce basic converted or finished product

Elements & performance criteria

Performance evidence

• correctly use any converting or finishing equipment (involving one process or a sequence of processes) to complete TWO different jobs involving different types, sizes and weights of substrate according to manufacturer’s specifications, job specifications and enterprise procedures OR in the case of standalone minor flat-bed or rotary cutting processes THREE processes must be demonstrated
• correctly maintain substrate operation and complete relevant finishing process according to job specifications and within the production timeframe
• demonstrate all safety devices on the machine
• demonstrate use of computerised control, monitoring and data entry.
• If a specific volume or frequency is not stated, then evidence must be provided at least once.

Knowledge evidence

• Work health and safety (WHS): identify WHS factors for setting up/adjusting the collating machine
• Work health and safety (WHS): identify WHS factors for setting up and/or operating machine transport and machine delivery systems
• Work health and safety (WHS): identify WHS factors for maintaining the cutting process
• Work health and safety (WHS): identify WHS factors for using the folding machine
• Work health and safety (WHS): identify WHS factors for using hot melt adhesive
• Work health and safety (WHS): identify WHS factors for maintaining laminating and in-line processes
• Work health and safety (WHS): identify WHS factors for keeping the machine clear of surface rust (condensation)
• Work health and safety (WHS): identify WHS factors for conducting machine shutdown procedures
• Work health and safety (WHS): identify safety clothing for use when operating adhesive binders
• Reel Delivery Systems Only: list areas of the reel stand to be monitored to ensure trouble-free operation
• Reel Delivery Systems Only: identify the area of the web control system to adjust to maintain correct web tension
• Reel Delivery Systems Only: identify WHS factors for straightening the wire feed of a wire stitcher
• Sheer Delivery Systems Only: name THREE procedures to ensure smooth transport of sections through the machine
• Sheer Delivery Systems Only: list steps to ensure smooth delivery of sections
• Sheer Delivery Systems Only: list FOUR important factors to consider when setting the feeder
• Sheer Delivery Systems Only: explain the setting of the double/misfeed sheet calliper system
• Sheer Delivery Systems Only: name different types of sheet/section delivery systems
• Sheer Delivery Systems Only: list checks required when substrate is removed from the machine
• Paper sizes and weights: determine largest and smallest sheet or section size that can be run through this machine
• Paper sizes and weights: identify which areas of the machine should be adjusted to allow for 42gsm stock
• Paper sizes and weights: maintenance of cutting processes
• Paper sizes and weights: explain indicators of the need to replace a knife and how cutting pressure is adjusted
• Paper sizes and weights: list FOUR requirements to maintain the cutting process to ensure the machine can be kept running without interruption
• Cutting machine faults and problems: identify checks required when packing cutting devices
• Cutting machine faults and problems: explain the procedure for correcting THREE common machine faults
• Cutting machine faults and problems: list adjustments required if the cover is marked (scuffed) when trimming
• Maintaining basic folding processes: list THREE areas to continuously observe to ensure smooth, trouble-free operation of the machine
• Maintaining basic folding processes: list areas of the in-line process to monitor to assure quality of the product
• Folding machine faults and minor problem-solving: identify TWO causes of out-of-square folding and explain how each may be corrected
• Folding machine faults and minor problem-solving: list areas of the client’s sample to be inspected to determine quality assurance
• Folding machine faults and minor problem-solving: explain communication to instigate if the job is out-of-square
• Folding machine faults and minor problem-solving: explain communication to instigate if the ink is too wet for production
• Folding machine faults and minor problem-solving: explain communication to instigate if the job does not coincide with the sample
• Folding machine faults and minor problem-solving: list parts of the machine to adjust if the sheet is creasing
• Collating machine operation, problems and fault correction: list factors that govern speed the machine operates at
• Collating machine operation, problems and fault correction: list indicators the machine needs lubrication
• Collating machine operation, problems and fault correction: identify how to prevent double sheet feeds
• Collating machine operation, problems and fault correction: identify circumstances indicating the machine needs adjustment
• Collating machine operation, problems and fault correction: list FOUR items to check against the client sample to constitute an acceptable collating result
• Maintaining basic fastening (adhesive/mechanical/thermal) process: list areas of the in-line process to monitor to ensure product quality
• Maintaining basic fastening (adhesive/mechanical/thermal) process: name TWO sectors to observe to ensure the production process is trouble-free and continuous
• Fastening operating problems and minor fault correction: list circumstances when the machine needs to be adjusted
• Fastening operating problems and minor fault correction: explain how adhesive application is adjusted
• Fastening operating problems and minor fault correction: explain how wire can be straightened in the wire feed
• Fastening operating problems and minor fault correction: identify TWO possible reasons welding might be unsuccessful for a high-frequency welder
• Fastening operating problems and minor fault correction: determine quality aspects to consider in a completed adhesive-bound job
• Fastening operating problems and minor fault correction: determine quality aspects to consider in a completed high-frequency welded job
• Fastening operating problems and minor fault correction: determine quality aspects to consider in a completed wire-stitched job
• Fastening operating problems and minor fault correction: explain how production may need to be altered to meet client requirements
• Maintaining laminating production processes and minor fault correction: explain methods for assuring registration of laminating
• Maintaining laminating production processes and minor fault correction: list areas of the in-line process to monitor to ensure a quality product
• Maintaining laminating production processes and minor fault correction: identify TWO laminating problems that may occur during operation of the machine and adjustments or correction procedures required to ensure accurate operation
• Maintaining laminating production processes and minor fault correction: determine quality aspects to consider in a completed laminated job, and ways production may need to be altered to meet client requirements
• Machine shutdown procedures: determine checks required when waste is removed from the machine and surrounding area for disposal or recycling
• Machine shutdown procedures: list checks required during the machine shutdown procedure
• Machine shutdown procedures: list checks required when cutting devices or knives are cleaned or replaced ready for the next run
• Machine shutdown procedures: identify materials to be cleaned from the machine, and areas of the machine that require cleaning at the end of the run
• Quality assurance: list features to check on the finished product
• Quality assurance: list THREE common faults that cause the finished product to be rejected, and how they can be fixed/avoided
• Quality assurance: explain available testing procedures and why they are used
• Quality assurance: list production records to be kept or written up, and the information that should be included
• Information sources: identify machine manuals, safety and other documentation relevant to this task, where are they kept and information included in them.

Foundation skills

• Reading: • Recognises and interprets texts to establish job requirements from information contained within relevant procedures and specifications
• Writing: • Enters routine data associated with production processes and enterprise procedures
• Oral Communication: • Speaks clearly using appropriate vocabulary, tone and pace to report faults and discrepancies to supervisors or discuss job requirements with colleagues
• Navigate the world of work: • Complies with legislative requirements and follows organisational policies and procedures relevant to own role
• Interact with others: • Cooperates with others as part of familiar routine activities, and contributes to specific activities requiring joint responsibility and accountability • Follows accepted practices and protocols for reporting issues to supervisors
• Get the work done: • Determines priorities and sequences steps involved in clearly defined, familiar tasks • Recognises and anticipates an increasing range of familiar problems, their symptoms and causes; actively looking for early warning signs and implementing contingency plans • Follows routine procedures for using digital technology by reading data from electronic monitoring and control systems

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

Questions about assessing ICPCBF220