TLIW0044Weld rail on tram/light rail systems using submerged ARC welding process

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What an assessment for TLIW0044 must cover

33 assessable components: 5 elements (16 performance criteria), 7 performance evidence and 10 knowledge evidence requirements. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.

Elements & performance criteria

1 Prepare for welding

  • 1.1Weld requirements are identified from specifications and/or technical drawings
  • 1.2Rail surface is correctly prepared using tools and techniques appropriate to the material and process
  • 1.3Materials are assembled/aligned to specifications as required
  • 1.4Track is measured prior to commencement of welding
  • 1.5Welding machine settings and consumables are identified from job requirements, welding procedures, specifications and/or technical drawings
  • 1.6Hazards are identified, risks are assessed and control measures are implemented

2 Assemble and set up equipment

  • 2.1Welding equipment is assembled and set up safely and correctly in accordance with operating procedures
  • 2.2Defective equipment is tagged and replaced in accordance with organisational and manufacturer specifications

3 Weld rail using submerged arc process

  • 3.1Pad, butt and fillet welds are deposited correctly in flat and fillet welds in horizontal position in accordance with specifications
  • 3.2Joints are cleaned to specifications using techniques and tools appropriate to the defect, material and process

4 Inspect welds and correct faults

  • 4.1Weld joints are visually inspected against specifications
  • 4.2Track is measured to ensure welded track is within accepted tolerances
  • 4.3Weld defects are identified and remedial action is taken, where required
  • 4.4Defects are removed with minimum loss of sound metal using techniques and tools appropriate to the defect, material and process

5 Maintain weld records

  • 5.1Weld records are filled in legibly and proofread
  • 5.2Weld records are processed in accordance with organisational procedures

Performance evidence

  • applying relevant legislation and workplace procedures
  • assembling and setting up welding equipment and preparing consumables in accordance with safety data sheets (SDSs)/material safety data sheets (MSDSs), manufacturer instructions and workplace procedures
  • ensuring weld conforms to organisational requirements
  • identifying job hazards and taking required action to minimise, control or eliminate identified hazards
  • interpreting and following operational instructions
  • modifying activities depending on operational contingencies, risk situations and environments
  • preparing items for welding in accordance with workplace requirements

Knowledge evidence

  • authorisation/approval processes and procedures
  • documentation and record keeping requirements
  • hazards that may exist when welding rail using submerged welding process and ways of controlling the risks involved
  • problems that may occur when welding rail using submerged welding process and action that can be taken to report or resolve these problems
  • rail industry acceptance standards for weld repairs on tram/light rail track
  • relevant rail danger zones
  • relevant safety, work health and safety (WHS)/occupational health and safety (OHS) and environmental procedures and regulations
  • SDSs/MSDSs and manufacturer instructions
  • workplace procedures for welding rail on tram/light rail systems using submerged arc welding process
  • track industry standards for rail condition and surface profile

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

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Questions about assessing TLIW0044

What does an assessment tool for TLIW0044 need to cover?

To satisfy the Principles of Assessment and Rules of Evidence, an assessment for TLIW0044 needs to address all 33 unit components: 5 elements with 16 performance criteria, 7 performance evidence requirements, 10 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.

How does Auditori generate an assessment tool for TLIW0044?

Auditori pulls the current release of TLIW0044 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.

Is the first assessment tool really free?

Yes. Every new account includes one free credit — enough to generate the complete assessment tool for TLIW0044 — with no card and no subscription required. After that it's pay-as-you-go per unit.

Can I check my existing TLIW0044 assessment instead of generating a new one?

Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of TLIW0044, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.

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