MEM27025Maintain, diagnose and rectify fluid power controls in mobile equipment

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What an assessment for MEM27025 must cover

65 assessable components: 6 elements (30 performance criteria), 10 performance evidence and 25 knowledge evidence requirements. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.

Elements & performance criteria

1 Determine job requirements

  • 1.1Follow standard operating procedures (SOPs)
  • 1.2Comply with work health and safety (WHS) requirements at all times
  • 1.3Use appropriate personal protective equipment (PPE) in accordance with SOPs
  • 1.4Identify job requirements from specifications, drawings, job sheets or work instructions

2 Identify/inspect or install fluid power systems and controls

  • 2.1Interpret and apply fluid power control principles and system/circuit diagrams
  • 2.2Identify control modules, fieldbus wiring, sensors and control module locations for fluid power systems
  • 2.3Conduct initial inspection of fluid power system/circuit components for compliance with specifications
  • 2.4Undertake sequential installation according to manufacturer specifications and SOPs

3 Check and adjust fluid power system control sequence and operation

  • 3.1Check controls and system operation against operational specifications using appropriate test equipment and application principles/techniques
  • 3.2Perform adjustments to sequence system to meet/align to operational requirements and specifications
  • 3.3Report modifications/alterations and according to SOPs
  • 3.4Check controls and system operation and commission to specifications

4 Fault find fluid power systems control circuit

  • 4.1Interpret and apply system/circuit diagrams and data sheets
  • 4.2Identify and inspect system/circuit components
  • 4.3Trace system/circuit and diagnose action of components to identify and localise faults
  • 4.4Test system/circuit parts using appropriate test equipment and application principles
  • 4.5Assess system/circuit parts against operational specifications
  • 4.6Localise fault condition at the component level
  • 4.7Evaluate faulty condition, analyse root cause and plan corrective action

5 Maintain and repair or rectify system control components

  • 5.1Apply correct maintenance procedures
  • 5.2Select and apply repair procedures using appropriate tools, equipment and techniques
  • 5.3Test faulty items, repair or replace using sequential installation procedures according to manufacturer recommendations
  • 5.4Select replacement items from appropriate sources
  • 5.5Reassemble system control components according to specifications

6 Check and adjust sequence of fluid power system controls

  • 6.1Identify circuit sensors and controllers using circuit diagrams and fluid power system control principles
  • 6.2Make necessary adjustments to sequence system control circuit to meet operational specification
  • 6.3Check and verify correct operation of system control circuit against operational specification
  • 6.4Commission fluid power system controls to specifications
  • 6.5Adopt appropriate follow-up procedures
  • 6.6Complete service/maintenance report

Performance evidence

  • following work instructions, standard operating procedures (SOPs) and safe work practices
  • obtaining and interpreting specifications system/circuit diagrams, system operation and control data records and identifying and inspecting system components for compliance with specifications
  • planning and undertaking sequential installation of fluid power systems and controls in accordance with manufacturer specifications and procedures
  • checking and adjusting control and system operation using appropriate test equipment ensuring that the sequence of operations conforms to specifications and operational requirements
  • recording/reporting any modifications/alterations to the system in accordance with SOPs
  • fault finding fluid power systems control circuits and controllers using fault-finding techniques and appropriate test equipment and identifying and localising components not conforming to operational specifications for repair/replacement
  • repairing/replacing faulty items after testing for compliance to specifications using appropriate tools, equipment and techniques
  • reassembling control components to meet specifications
  • verifying correct operation of system power control circuit and commission the fluid power system controls to specifications
  • initiating maintenance and/or service follow-up procedures and completing maintenance and/or service reports according to SOPs

Knowledge evidence

  • safe work practices and procedures and use of personal protective equipment (PPE)
  • system operational and control requirements and specifications
  • application of common fluid power system components and controllers
  • basic electronic concepts, including current/voltage/power and solenoid coils
  • pulse width modulation (PWM) and its function/application
  • function of analogue controllers in simple fluid power systems
  • digital controllers in mobile fieldbus systems (e.g. controller area network (CAN) bus) and their function and capabilities
  • controller fault code interrogation and interpretation, where available
  • circuit sensors and controllers
  • temperature transducers
  • data loggers – types and basic function
  • special installation requirements
  • fluid power and common test equipment and their application
  • correct operational sequence of the system
  • typical adjustments to correct sequencing variations from specification
  • procedures for recording/reporting modifications/alterations and consequences of not recording/reporting
  • fluid power system commissioning procedures
  • components not complying with operational specification and typical causes of component failure
  • cause of the faulty condition in the components and appropriate procedures for rectifying the faulty condition
  • appropriate maintenance schedule and procedures
  • appropriate control component repair procedures
  • typical test equipment and its application
  • common adjustments that can be made to control systems and their effect
  • any maintenance/service follow-up procedures
  • maintenance/service recording/reporting requirements

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

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Questions about assessing MEM27025

What does an assessment tool for MEM27025 need to cover?

To satisfy the Principles of Assessment and Rules of Evidence, an assessment for MEM27025 needs to address all 65 unit components: 6 elements with 30 performance criteria, 10 performance evidence requirements, 25 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.

How does Auditori generate an assessment tool for MEM27025?

Auditori pulls the current release of MEM27025 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.

Is the first assessment tool really free?

Yes. Every new account includes one free credit — enough to generate the complete assessment tool for MEM27025 — with no card and no subscription required. After that it's pay-as-you-go per unit.

Can I check my existing MEM27025 assessment instead of generating a new one?

Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of MEM27025, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.

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