MEM234012 — Design integrated maintenance management systems

Elements & performance criteria

Performance evidence

•  designing a maintenance system proposal integrated with engineering and business objectives
•  interpreting maintainable features of plant and equipment and parameters of the brief or contract on at least two occasions
•  advising client on maintenance system options
•  researching current maintenance management techniques and systems
•  establishing maintenance management system options that address plant and plant support services, facilities, service maintenance response system options, data collection, storage, analysis, system feedback, and personnel requirements on at least two occasions
•  investigating faults in existing designs and propose solutions
•  categorising maintainable assets
•  determining sustainability and work health and safety (WHS), regulatory and risk management requirements
•  modelling and calculating using appropriate software and validation techniques
•  generating and evaluating solutions for feasibility against design criteria
•  planning staff requirements and training to operate maintenance management system
•  communicating, negotiating and reviewing with stakeholders and client throughout the process to obtain agreement on proposal and sign-off on design
•  documenting design with drawings, specifications and instructions.
• Note: Where a volume and/or frequency is not specified, demonstration must be provided at least once.

Knowledge evidence

•  integrated maintenance management systems
•  current maintenance management techniques and systems
•  options and trends in performance analysis, modelling and simulation software
•  design techniques for reliability, maintainability and life cycle costing
•  maintenance system options including corrective, preventative, predictive (condition monitoring), precision, reliability centred maintenance (RCM) and proactive or total productive maintenance (TPM)
•  economic, social and environmental implications of maintenance management systems
•  WHS and regulatory requirements, codes of practice, standards, risk management and registration requirements
•  technical and professional support services required to comply with licensing, legal and indemnity requirements
•  processes for investigation including developing options, modelling and calculating, generating solutions, completing feasibility and evaluation studies, and preparing proposals
•  maintainable features of assets
•  asset importance including risk to operations, critical plant, semi-critical and remainder of plant
•  strategies for critical assets to maintain reliability including back-up assets, storing spares and use of redundant monitoring
•  maintenance activities, online and break-down including manual and instrumented monitoring, adjustments, lubrications, lubricant testing, alignments, balancing, machining, fabricating, assembling and mounting, and reporting results
•  management of spares inventory recognising cost and criticality of assets
•  techniques for:  continuous improvement  problem-solving and decision-making  root cause analysis (RCA) or failure mode and effects analysis (FMEA) or design review based on failure mode (DRBFM), and Pareto analysis  theory of constraints (TOC)
•  integrated maintenance data systems including analysis, collection, handling, storage, scheduling, recording and reporting
•  maintenance and operational system control documents including flowcharts, schedule and report templates, network specifications, data analysis and feedback procedures
•  monitoring options including manual and sensor/transducer options.

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