MEM18019Maintain pneumatic systems

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What an assessment for MEM18019 must cover

54 assessable components: 5 elements (24 performance criteria), 11 performance evidence and 19 knowledge evidence requirements. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.

Elements & performance criteria

1 Determine job requirements

  • 1.1Follow standard operating procedures (SOPs)
  • 1.2Comply with work health and safety (WHS) requirements at all times
  • 1.3Use appropriate personal protective equipment (PPE) in accordance with SOPs
  • 1.4Identify job requirements from specifications, drawings, job sheets or work instructions

2 Undertake preventative maintenance checks/adjustments on pneumatic systems

  • 2.1Identify system components, assemblies or sub-assemblies and prepare for inspection/preventative maintenance
  • 2.2Carry out visual inspection and testing with appropriate test equipment according to fluid power principles, procedures and safety requirements
  • 2.3Perform scheduled preventative maintenance tasks, including obvious repairs and adjustments, according to manufacturers’ specification using fluid power techniques/practices

3 Undertake fault-finding on pneumatic systems

  • 3.1Identify designated pneumatic system components and carry out visual inspection of the system for the collection of fault-finding data
  • 3.2Consult system operator and collect additional data, where appropriate
  • 3.3Check maintenance reports and preventative maintenance schedules and review for additional fault-finding data
  • 3.4Undertake checks and tests
  • 3.5Identify and verify faults and malfunctions
  • 3.6Document or report faults and malfunctions to designated personnel using appropriate procedures

4 Repair and/or overhaul pneumatic power system

  • 4.1Isolate system or sub-assembly and discharge residue pressure safely in accordance with prescribed procedures or check for correct isolation
  • 4.2Tag isolated system or sub-assembly according to SOPs
  • 4.3Remove component or sub-assembly from system
  • 4.4Dismantle components or sub-assemblies, examine and verify for replacement, repair or overhaul
  • 4.5Select replacement items from appropriate sources
  • 4.6Rectify faulty items
  • 4.7Refit component or sub-assembly items to equipment and test for compliance against specifications

5 Recommission pneumatic system

  • 5.1Re-commission system or sub-assembly according to prescribed procedures and specifications
  • 5.2Verify correct operation of the system using fluid power principles and system application techniques
  • 5.3Instigate appropriate follow-up procedures
  • 5.4Update maintenance records/service reports

Performance evidence

  • following work instructions, standard operating procedures (SOPs) and safe work practices
  • obtaining and interpreting maintenance reports and preventative maintenance schedules
  • inspecting and testing pneumatic system components, assemblies or sub-assemblies and carrying out preventative maintenance tasks to predetermined specifications using fluid power principles, tools and equipment
  • checking component parts visually and dimensionally for compliance to specification and, where appropriate, marking faulty parts for repair, replacement or adjustment
  • consulting with system operator and carrying out visual inspection of pneumatic system and components with respect to the fault being investigated and other anomalies
  • undertaking fault-finding and verifying and confirming faults/malfunctions
  • isolating and depressurising system or sub-assembly, confirming and using appropriate tagging system according to SOPs
  • removing, dismantling and repairing/overhauling faulty system components or sub-assembly, including selecting replacement parts from manufacturers’/suppliers’ catalogues, to site or manufacturers’ specifications
  • assembling pneumatic components or sub-assembly for compliance to specifications, refitting items to equipment and testing for correct operation
  • recommissioning pneumatic system/sub-assembly to specifications and verifying correct operation and initiating any follow- up procedures
  • updating and completing maintenance records and/or service reports.

Knowledge evidence

  • safe work practices and procedures and use of personal protective equipment (PPE)
  • pneumatic principles
  • manufacturers’ specifications and structure of common pneumatic system components and their constituent parts
  • pneumatic system/component faults that can be determined by visual inspection
  • application of common pneumatic system/component test equipment
  • scheduled preventative maintenance tasks
  • common pneumatic system and component faults and any previous faults
  • any previous maintenance carried out on the pneumatic system/components
  • typical checks/tests that can be carried out on pneumatic systems/components and their application
  • pneumatic system/component tests and testing techniques
  • apparent faults/malfunctions
  • documentation/reporting requirements with respect to verified faults/malfunctions
  • procedures for initiating repair and/or overhaul of the pneumatic system
  • procedures for isolating and depressurising pneumatic systems
  • tagging requirements for isolated systems
  • appropriate repair/overhaul procedures of pneumatic components
  • pneumatic system operational specifications and system recommissioning procedures
  • any appropriate follow-up maintenance or operational checks
  • maintenance recording/reporting requirements and consequences of inaccurate or incomplete recording/reporting of maintenance/service activities.

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

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Real, unedited Auditori output (RIIHAN201E shown), branded for a sample RTO:

Questions about assessing MEM18019

What does an assessment tool for MEM18019 need to cover?

To satisfy the Principles of Assessment and Rules of Evidence, an assessment for MEM18019 needs to address all 54 unit components: 5 elements with 24 performance criteria, 11 performance evidence requirements, 19 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.

How does Auditori generate an assessment tool for MEM18019?

Auditori pulls the current release of MEM18019 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.

Is the first assessment tool really free?

Yes. Every new account includes one free credit — enough to generate the complete assessment tool for MEM18019 — with no card and no subscription required. After that it's pay-as-you-go per unit.

Can I check my existing MEM18019 assessment instead of generating a new one?

Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of MEM18019, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.

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