RIIARO408 — Optimise automated wet processing plant operations
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What an assessment for RIIARO408 must cover
89 assessable components: 3 elements (16 performance criteria), 6 performance evidence and 66 knowledge evidence requirements, plus 1 foundation skills. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.
Elements & performance criteria
1 Optimise performance of wet processing plant control systems
- 1.1Confirm availability and operational status of wet processing and beneficiating plant components required to meet the plan of the day
- 1.2Optimise product throughput required by the plan of the day by troubleshooting flow problems peculiar to wet plant processing
- 1.3Identify and address factors preventing optimal performance of plant and make adjustments in accordance with organisational protocols
- 1.4Interpret trends and control system data to take proactive action to adjust production, control variations and avoid unplanned downtime
- 1.5Identify possible impact on upstream and downstream processes and communicate with the site regarding information and solutions before making changes to maintain optimal performance of wet processing plant
2 Monitor processes and outcomes from wet processing plant
- 2.1Monitor status of individual wet processing plant components to optimise interfaces between multiple control loops within plant operations
- 2.2Monitor production of concentrate, middlings and tailings in the wet processing circuits of the plant in accordance with equipment capability and limitations
- 2.3Monitor quality and quantity of product to assure continuing supply that meets planning priorities
- 2.4Monitor and address environmental factors relating to wet processing, safety, progress against targets and any constraints that may potentially impact process outcomes
- 2.5Monitor sampling data on product quality and production rates to assure continuing supply that meets planning priorities
- 2.6Undertake modelling and management of stockpiles to enable customers’ needs to be met for required product as scheduled in plan of the day
3 Respond to abnormal situations
- 3.1Use plan of the day, trend data and alarms to prioritise and resolve faults in accordance with organisational procedures
- 3.2Confirm the integrity of data from plant detection systems and request site personnel to investigate when required
- 3.3Use real time and/or trend data to adjust or compensate for actual or potential adverse situations within designated scope of responsibility
- 3.4Respond to changed conditions in designated area/s of control in line with organisational protocols and follow escalation protocols according to the situation
- 3.5Update delay accounting and trend databases and maintain a running log of resolved faults and items requiring attention
Performance evidence
- optimise automated wet plant processing operations, or aspects thereof, on at least 2 occasions.
- interpret plans and targets
- identify environmental factors relating to wet processing plant operations
- troubleshoot flow problems
- prioritise and resolve faults and maintain a log of resolved faults and items requiring attention
- update delay accounting and trend databases.
Knowledge evidence
- fundamentals of control systems in an automated wet processing plant environment, including those relating to:
- organisational protocols, daily plans and targets
- factors that impact quality and productivity
- instruments and warnings
- isolation
- inhibitors
- interlocks
- sampling
- downtime accounting
- trending/data analysis
- key components of process control, including:
- system architecture, operating parameters and integrity limits
- human-machine interface (HMI)
- programmable logic controllers (PLCs) and proportional integral derivative controllers (PIDs) controlling circuits for:
- scrubbing, screening and de-sanding
- wet beneficiation of undersized material
- tailings area (pumps, thickeners)
- sequences
- modes of operation
- advanced control features
- decision rights
- when to intervene
- functions, characteristics, technical capability, limitations, safety devices, and representation on Supervisory Control and Data Acquisition (SCADA) system of wet processing plant components, including:
- primary and secondary crushers/sizers
- conveyors
- stackers, including radial stackers, slewing stackers
- scrubbers
- wet screening units
- tertiary crushers
- dry screening units
- pumps
- de-slime cyclone classifiers
- up-current classifiers
- rougher and scavenger spiral concentration units
- tailings residue thickeners
- vacuum filter belts for de-watering
- automated sampling laboratories
- bucket wheel and drum reclaimers, bridge reclaimers
- flotation
- key elements of stockpile management, including:
- reclaiming
- blending
- tanking
- bulking
- slumping stockpiles for wet material
- stockpile limits
- managing contamination
- restrictions
- environmental factors that impact wet processing plant outcomes, including:
- slurry
- liquefaction of fine-grained products in transport due to high moisture content
- transportable moisture level (TML) requirements
- tailings dam management
- safety requirements that impact wet processing plant outcomes, including:
- environmental controls, including those relating to dust and water
- conditions relating to licence to operate
- functional safety requirements
- personal protective equipment
- functional safety requirements, including those for interacting with site personnel on isolations procedures relevant to own role
- protocols for recognising and responding to abnormal situations, including:
- instrument, mechanical, electrical failures or malfunctions
- control system malfunction
- utility disruption: power, communications, water
- trending/ early warning signs
- delays
- unplanned requirements, including maintenance.
Foundation skills
- Numeracy: Interprets and uses a range of mathematical information relating to sampling and trend data associated with automated wet processing plant operations. Represents mathematical information and data when undertaking modelling and updating trend databases
Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.
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Real, unedited Auditori output (RIIHAN201E shown), branded for a sample RTO:
Questions about assessing RIIARO408
What does an assessment tool for RIIARO408 need to cover?
To satisfy the Principles of Assessment and Rules of Evidence, an assessment for RIIARO408 needs to address all 89 unit components: 3 elements with 16 performance criteria, 6 performance evidence requirements, 66 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.
How does Auditori generate an assessment tool for RIIARO408?
Auditori pulls the current release of RIIARO408 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.
Is the first assessment tool really free?
Yes. Every new account includes one free credit — enough to generate the complete assessment tool for RIIARO408 — with no card and no subscription required. After that it's pay-as-you-go per unit.
Can I check my existing RIIARO408 assessment instead of generating a new one?
Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of RIIARO408, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.
Related units
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- RIIARO301 — Work safely in autonomous environments
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- RIIARO303 — Operate equipment in autonomous environments
- RIIARO304 — Coordinate and interact with autonomous systems
- RIIARO305 — Build and maintain routes for autonomous operations
- RIIARO306 — Respond to obstructions to autonomous operations
- RIIARO307 — Activate and deactivate autonomous systems
- RIIARO308 — Use data in an autonomous workplace
- RIIARO401 — Supervise autonomous operations
- RIIARO402 — Optimise performance of complex control systems in autonomous operations
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