MEASTR0017Perform major disassembly and reassembly on aircraft structure

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What an assessment for MEASTR0017 must cover

48 assessable components: 6 elements (19 performance criteria), 7 performance evidence and 19 knowledge evidence requirements, plus 3 foundation skills. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.

Elements & performance criteria

1 Interpret specifications and organise materials

  • 1.1Determine procedure for assembly and disassembly of structure in order to plan equipment use
  • 1.2Select jigs, fixtures or bracing methods to maintain contour and structural integrity during disassembly and assembly operations
  • 1.3Organise required components and equipment in accordance with standard enterprise procedures

2 Prepare aircraft or sub-assembly for structural disassembly

  • 2.1Support structure with required jigs, fixtures or bracing
  • 2.2Provide access by removing structural components as required

3 Disassemble aircraft structure or sub-assembly

  • 3.1Remove structural hardware and fasteners in accordance with aircraft standard practices while observing all relevant work health and safety (WHS) requirements, including use of material safety data sheets (MSDSs) and items of personal protective equipment (PPE)
  • 3.2Perform required tagging on disassembled components to facilitate correct reassembly

4 Prepare components and tooling for assembly

  • 4.1Apply required sealants and restore aircraft structure surface finishes
  • 4.2Check replacement component alignment for conformance to specifications prior to fastener hole generation
  • 4.3Perform hole location or relocation in accordance with specification procedures and standard practices
  • 4.4Follow standard practices in hole generation sequencing to ensure that assembly stress defects are not built in
  • 4.5Disassemble, clean and deburr components and apply surface treatments prior to final assembly while observing all relevant WHS requirements, including the use of MSDSs and items of PPE

5 Assemble aircraft structure or sub-assembly

  • 5.1Select and apply required sealants or adhesives in accordance with assembly specifications or documentation while observing all relevant WHS requirements, including use of MSDSs and items of PPE
  • 5.2Position and secure components with appropriate temporary fastening devices for accurate assembly
  • 5.3Select and install fasteners in accordance with assembly specifications or manuals

6 Inspect completed assemblies

  • 6.1Inspect assembled components to confirm dimensional accuracy and specifications are met
  • 6.2Use checking or testing equipment as required to ensure requirements are met
  • 6.3Check aircraft mensuration or compliance with applicable maintenance manuals as required
  • 6.4Complete and process required documentation in accordance with standard enterprise procedures

Performance evidence

  • perform major disassembly and reassembly on aircraft structures during scheduled or unscheduled maintenance on elements from each of the following groups:  assembly of aircraft sub-assemblies or end items from detailed parts using jigs and fixtures  disassembly and reassembly of aircraft structure, such as wings, tailplanes or fuselage sections, using trestling, jigs and fixtures  replacement of major structural load carrying members, for example, skins, longerons, spars, frames and bulkheads.
  • safely handle heavy components during removal and assembly of structures being worked on
  • identify various aircraft metals/composite materials and their basic metallurgy properties by interpretation of markings, numbering systems or visual, chemical or mechanical means to inform requirements
  • handle and store aircraft metal and composite components to industry standards during and after assembly work
  • identify aircraft structural assembly fasteners (metal and composite) by interpretation of markings, numbering systems, size, shape and colour to inform suitable selections for structures being worked on
  • use appropriate hand tools and machines to remove and assemble aircraft structural components, parts, sections and skin, including riveting equipment, drilling equipment, aligning tools, reamers and material fasteners (grip pins)
  • apply correct removal and installation techniques for general and close tolerance fasteners (rivets, standard and oversize hilocks), including hole preparation and location techniques.

Knowledge evidence

  • aircraft construction principles, including the causes of structural fatigue and corrosion
  • describing the basic construction methods used to assemble:  fuselage (pressure and non-pressurised)  wings, vertical and horizontal stabilisers, rotary wing tail cones and pylons  engine nacelles/pylons  doors and windows, including seals, sealants and locking mechanisms
  • assembly procedures, including:  drilling, reaming and countersinking  fitting fasteners and rivets  applying adhesives and sealants  fitting hardware  applying corrosion inhibitors and protective coatings
  • assembly stress defects, including:  oil canning  buckling  contour misalignment  stress raisers
  • material specifications for aluminium alloys and steel alloys used in aircraft structure
  • composite cloths, matrix materials and adhesives
  • structural material identification by markings and numbering systems
  • material identification by chemical, electrical and mechanical methods
  • material storage requirements
  • hardware types and specifications
  • composite bonding methods
  • identification of hardware
  • sealants used in aircraft structure and their application and handling
  • chemical surface treatments
  • electroplating
  • paints and finishes
  • work health and safety (WHS) precautions for disassembly and reassembly of aircraft structures, including safe handling of heavy components
  • how to access and apply material safety data sheets (MSDSs)
  • personal protective equipment (PPE) for disassembly and reassembly of aircraft structures.

Foundation skills

  • Reading skills: Reading skills to interpret maintenance manuals.
  • Writing skills: Writing skills to complete documentation.
  • Numeracy skills: Numeracy skills to interpret technical information and check measurements.

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

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Questions about assessing MEASTR0017

What does an assessment tool for MEASTR0017 need to cover?

To satisfy the Principles of Assessment and Rules of Evidence, an assessment for MEASTR0017 needs to address all 48 unit components: 6 elements with 19 performance criteria, 7 performance evidence requirements, 19 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.

How does Auditori generate an assessment tool for MEASTR0017?

Auditori pulls the current release of MEASTR0017 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.

Is the first assessment tool really free?

Yes. Every new account includes one free credit — enough to generate the complete assessment tool for MEASTR0017 — with no card and no subscription required. After that it's pay-as-you-go per unit.

Can I check my existing MEASTR0017 assessment instead of generating a new one?

Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of MEASTR0017, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.

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