AURTTM011 — Recondition engine cylinder heads

1 Prepare to undertake engine cylinder head reconditioning

• 1.1Job requirements are determined from workplace instructions
• 1.2Cylinder head dismantling procedures are sourced and interpreted
• 1.3Tools and measuring equipment are selected and checked for serviceability
• 1.4Hazards associated with the work are identified and risks are managed
• 1.5Cylinder head is cleaned according to safety and environmental requirements and relevant Australian standards, and positions of auxiliary equipment are recorded, including photographic evidence

2 Dismantle engine cylinder head

• 2.1Covers and ancillary components are removed, cleaned and stored according to workshop procedures
• 2.2Cylinder head is dismantled according to safety requirements and laid out in a logical order using approved methods, tools and equipment
• 2.3Component parts are cleaned using appropriate cleaning agents for the type of material and kept in a logical order in preparation for evaluation

3 Determine repair procedures

• 3.1Cylinder head is hardness tested as required according to manufacturer specifications, workplace procedures and safety requirements
• 3.2Cylinder head is pressure and/or crack tested according to manufacturer specifications, workplace procedures, and safety and environmental requirements
• 3.3Cylinder head and component parts are inspected, measured and tested against manufacturer specifications and tolerances and according to workplace procedures and safety and environmental requirements

4 Recondition engine cylinder head and component parts

• 4.1Components are adjusted and/or machined against manufacturer specifications and tolerances and according to workplace procedures, relevant Australian standards, and safety and environmental requirements
• 4.2Adjustments and/or machining of components are achieved without causing damage to components or system
• 4.3Cylinder head is thoroughly cleaned and oil and waterways are cleared using appropriate tools

5 Assemble engine cylinder head

• 5.1Cylinder head is assembled in correct order and without damage, against manufacturer specifications and tolerances and according to workplace procedures, relevant Australian standards and safety requirements
• 5.2Assembled components are measured according to manufacturer specifications and workplace procedures
• 5.3Assembled component clearances and tolerances are adjusted to the tolerance required by manufacturer specifications according to workplace procedures
• 5.4Assembled engine cylinder head is tested and adjusted against manufacturer specifications and tolerances and according to workplace procedures, relevant Australian standards and safety requirements
• 5.5Bright surfaces are treated with rust prevention solution and cylinder head is prepared for further process or storage according to workplace procedures

6 Complete work processes

• 6.1Final inspection is made to ensure finished work complies with workplace requirements and engine cylinder heads are presented ready for use or storage
• 6.2Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
• 6.3Tools and equipment are checked and stored according to workplace procedures
• 6.4Workplace documentation is processed according to workplace procedures

What does an assessment tool for AURTTM011 need to cover?

To satisfy the Principles of Assessment and Rules of Evidence, an assessment for AURTTM011 needs to address all 80 unit components: 6 elements with 23 performance criteria, 5 performance evidence requirements, 46 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.

How does Auditori generate an assessment tool for AURTTM011?

Auditori pulls the current release of AURTTM011 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.

Is the first assessment tool really free?

Yes. Every new account includes one free credit — enough to generate the complete assessment tool for AURTTM011 — with no card and no subscription required. After that it's pay-as-you-go per unit.

Can I check my existing AURTTM011 assessment instead of generating a new one?

Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of AURTTM011, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.