AURHTD103Diagnose and repair heavy vehicle suspension systems

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What an assessment for AURHTD103 must cover

34 assessable components: 4 elements (16 performance criteria), 2 performance evidence and 10 knowledge evidence requirements, plus 6 foundation skills. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.

Elements & performance criteria

1 Prepare to diagnose and repair heavy vehicle suspension system

  • 1.1Identify job requirements from workplace instructions
  • 1.2Identify required information for diagnosis activity
  • 1.3Analyse diagnostic options and source testing strategy to identify cause of fault using workplace and manufacturer procedures
  • 1.4Identify hazards and environmental issues associated with diagnose and repair activity, assess potential risks and implement control measures in line with workplace policies and procedures
  • 1.5Identify tools and equipment required for testing strategy and establish serviceability according to workplace procedures

2 Diagnose heavy vehicle suspension system

  • 2.1Implement diagnostic tests set out in testing strategy according to manufacturer and workplace procedures, and workplace health and safety requirements
  • 2.2Identify cause of fault through analysis of diagnostic test results
  • 2.3Confirm and report cause of fault according to workplace procedures
  • 2.4Develop and report recommendations for necessary repairs according to workplace procedures

3 Repair heavy vehicle suspension system

  • 3.1Identify required information for repair activity
  • 3.2Identify tools, equipment and materials required for repair activity and establish serviceability according to workplace procedures
  • 3.3Carry out repairs according to workplace and manufacturer procedures, manufacturer specifications, workplace health and safety and environmental requirements
  • 3.4Carry out post-repair testing according to workplace procedures, workplace health and safety and environmental requirements

4 Complete work processes

  • 4.1Conduct final inspection according to workplace procedures and confirm vehicle is ready for use
  • 4.2Clear work area and dispose of or recycle materials according to workplace procedures
  • 4.3Complete documentation according to workplace procedures

Performance evidence

  • diagnose and repair a fault in the following two heavy commercial vehicle suspension systems: leaf spring suspension, air spring suspension
  • diagnose and repair a fault in at least one of the following heavy commercial vehicle suspension systems: equaliser beam suspension, torsion bar suspension, electronically controlled suspension

Knowledge evidence

  • methods to locate and interpret information required to diagnose and repair heavy vehicle suspension systems including: information provided by customers and supervisors, manufacturer specifications and procedures or equivalent documentation
  • workplace procedures required to diagnose and repair heavy vehicle suspension systems, including: establishing serviceability of tools and equipment, documentation procedures, housekeeping procedures, including: examination of tools and equipment, storage of equipment, identification, tagging and isolation of faulty equipment, disposal of excess materials, recycling procedures
  • workplace health and safety (WHS) requirements relating to diagnosing and repairing heavy vehicle suspension systems, including identifying hazards and controlling risks associated with: working with stored energy in spring, air springs, and torsion bars, including procedures for working with suspension components under tension, lifting, supporting and manual handling heavy suspension systems
  • environmental requirements relating to diagnosing and repairing heavy vehicle suspension systems
  • principles of heavy vehicle suspension systems and associated components, including: rigid and independent suspensions, sprung and unsprung mass, ride height, spring dampers, spring types
  • purpose and operation of heavy vehicle suspension systems and components, including: air spring suspension, leaf spring suspension, front suspension, rear suspension, including single and tandem axle, equaliser beam suspension, torsion bar suspension, electronically controlled suspension
  • equipment for diagnostic testing procedures, including scan tools
  • diagnostic testing procedures for heavy vehicle suspension systems, including procedures for analysing: component wear, checking axle alignment, checking fluid leaks, checking air leaks, checking ride height, control system tests
  • repair procedures for heavy vehicle suspension systems, including procedures for: removing, repairing and replacing suspension components, and springs and spring dampers, aligning axles
  • post-repair testing procedures for heavy vehicle suspension systems

Foundation skills

  • Learning: Locates required sources of information efficiently Develops a sequenced plan for a specific task
  • Reading: Organises and interprets technical information from workplace procedures, manufacturer procedures and manufacturer specifications
  • Oral communication: Clarifies instructions Obtains information from customers and supervisors
  • Numeracy: Identifies suspension system information in degrees and metric units of measurement Measures suspension system components Uses mathematical operations Calculates deviations and tolerances from manufacturer specifications
  • Planning and organising: Plans own work requirements Prioritises actions to achieve required outcomes Ensures tasks are completed within workplace timeframes
  • Technology: Uses specialised diagnostic equipment

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

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Questions about assessing AURHTD103

What does an assessment tool for AURHTD103 need to cover?

To satisfy the Principles of Assessment and Rules of Evidence, an assessment for AURHTD103 needs to address all 34 unit components: 4 elements with 16 performance criteria, 2 performance evidence requirements, 10 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.

How does Auditori generate an assessment tool for AURHTD103?

Auditori pulls the current release of AURHTD103 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.

Is the first assessment tool really free?

Yes. Every new account includes one free credit — enough to generate the complete assessment tool for AURHTD103 — with no card and no subscription required. After that it's pay-as-you-go per unit.

Can I check my existing AURHTD103 assessment instead of generating a new one?

Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of AURHTD103, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.

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